Indima ebalulekileyo yeSikruru esiSinye namhlanje

Indima ebalulekileyo yeSikruru esiSinye namhlanje

Imigqomo yesikrufu enye idlala indima ebalulekileyo kwiinkqubo zangoku zokurisayikilisha. Ukukwazi kwabo ukonyusa umgangatho wezinto eziphathekayo ngelixa behlisa inkunkuma kubenza babaluleke kakhulu kumashishini. Izixhobo ezifana nePvc Single Screw ExtruderkwayeUmatshini wePlastiki wokuKhulisa iProfayilibonisa ukuba la malungu aziqhelanisa njani nezicelo ezahlukeneyo. Ngokungafaniyo neI-Parallel Twin Screw Extruder, imigqomo yesikrufu esisodwa ibeka phambili ukulula kunye nokusebenza kakuhle kwamandla. I-Single screw barrel yokuphinda isetyenziswe igranulation inegalelo elikhulu kuzinzo ngokuxhasa amalinge oqoqosho olujikelezayo.

Yintoni uMgqomo weScrew omnye wokuRecycling iGranulation?

Yintoni uMgqomo weScrew omnye wokuRecycling iGranulation?

Inkcazo kunye nokusebenza

A ibhere yesikrufu esinye sokuphinda kusetyenziswe igranulationyinxalenye ebalulekileyo kwinkqubo yokurisayikilisha iplastiki. Yenzelwe ukunyibilika, ukuxuba, kunye nokwenza ngokutsha imathiriyeli yeplastiki ibe ziigranule ezinokuthi ziphinde zisetyenziswe ekwenzeni. Esi sixhobo sisebenza ngokujikeleza i-screw ngaphakathi kwe-cylindrical barrel, ukusebenzisa ukushisa kunye noxinzelelo lokuguqula iplastiki eluhlaza okanye ehlaziyiweyo ibe yinto efanayo, imveliso ephezulu. Uyilo lwayo oluchanekileyo luqinisekisa ukuhamba kakuhle kwezinto kunye nokusebenza okungaguqukiyo, okwenza kube yinto ekhethiweyo kumashishini amaninzi.

Umsebenzi ophambili we-screw barrel enye ixhomekeke ekukwazini ukuphatha iintlobo zeplastiki ezahlukeneyo, kuquka i-Polyethylene (PE), i-Polypropylene (PP), i-Polystyrene (PS), kunye ne-Polyvinyl Chloride (PVC). Ngokugcina ulawulo oluchanekileyo lweqondo lokushisa kunye neeparitha zoxinzelelo, liqinisekisa iplastiki efanelekileyo kunye ne-granulation. Oku kuguquguquka kuvumela abavelisi ukuba bahlangabezane neemfuno zezicelo ezahlukeneyo, ukusuka kwipakethe ukuya kwizinto zokwakha.

Iimethrikhi eziphambili zokusebenza zichaza ukusebenza kakuhle kombhobho wesikrufu esinye. Ezi ziquka:

  • Ukuqulunqwa kwezinto: Imisela ukuxhathisa ukunxiba kunye nokubola.
  • Ubungakanani: Ukuchaphazela umthamo wemveliso kunye nokusebenza kakuhle.
  • Iiparamitha zoxinzelelo: Iyalela ubuninzi boxinzelelo lombhobho onokumelana nawo.

Ezi zinto ngokudibeneyo zongeza ukuthembeka nokusebenza kakuhle kwenkqubo yokurisayikilisha, iqinisekisa imveliso ekumgangatho ophezulu kunye nenkunkuma encinci.

Iimpawu eziphambili zoYilo kunye neMathiriyeli

Uyilo kunye nezixhobo ze-screw barrel enye ichaphazela kakhulu ukuqina kwayo kunye nokusebenza kwayo. I-JT Single Screw Barrel yokuRecycling iGranulation ingumzekelo wobunjineli obuphucukileyo obunenkcazelo eyomeleleyo. Le theyibhile ilandelayo igxininisa iinkcukacha zayo zobugcisa:

Inkcazo Iinkcukacha
Ububanzi (φ) 60-300 mm
Ubude-ukuya-kwiDamitha (L/D) 25-55
Izinto eziphathekayo 38CrMoAl
Ukuqina kweNitriding HV≥900
Nxiba emva kweNitriding 0.20 mm
Ubunzima emva kweNitriding ≥760 (38CrMoALA)
Ubuqhophololo beNitride ≤ yesibini
Uburhabaxa boMphezulu Ra0.4µm
Ukuthe tye 0.015 mm
Ingxubevange yoMaleko Ukutyeba 1.5-2 mm
Ukuqina kwengxubevange Isiseko se-nickel HRC53-57; Isiseko senikelo + iTungsten carbide HRC60-65
Ukutyeba kweChromium yokucwenga 0.03-0.05 mm

Ukusetyenziswa kweizixhobo ezikumgangatho ophezulu, njenge-38CrMoAl, iqinisekisa ukuxhathisa okukhethekileyo ukunxiba kunye nokubola. Inkqubo ye-nitriding iphucula ubunzima bomhlaba, ngelixa i-alloy layer inika amandla okongeziweyo phantsi kweemeko zoxinzelelo oluphezulu. Ezi mpawu zenza i-barrel ye-screw enye ibe sisisombululo esithembekileyo nesihlala ixesha elide sokuphinda kusetyenziswe i-granulation.

Ukongeza ekubunjweni kwayo kwezinto eziphathekayo, uyilo lwesakhiwo se-screw barrel enye igalelo ekusebenzeni kwayo. Isakhiwo sayo esilula kodwa esisebenzayo sixhasa ukuxuba okugqwesileyo kunye neplastiki, okwenza ukuba ilungele uluhlu olubanzi lwezicelo. Ukulungelelaniswa kolu yilo kuqinisekisa ukuhambelana neentlobo ezahlukeneyo zeplastiki, ngakumbi ukunyusa ixabiso layo kwimisebenzi yokuhlaziya.

Iinzuzo zeSikruru esiMnye sokuRecycling iGranulation

Ukusebenza kakuhle kwamandla kunye noLondolozo lweendleko

Iumphanda ojijwayo omnyeukurisayikilishwa kwegranulation inika ukusebenza kakuhle kwamandla, oko kuyenza ibe sisisombululo esineendleko eziphezulu kubavelisi. Uyilo lwayo olulungelelanisiweyo lunciphisa ukusetyenziswa kwamandla ngokwandisa ubushushu kunye noxinzelelo olusetyenziswa ngexesha lenkqubo yeplastiki yegranulation. Oku kusebenza kakuhle kunciphisa iindleko zokusebenza, ukuvumela amashishini ukuba abele izibonelelo ngokufanelekileyo.

Ukongeza, ubunjineli obuchanekileyo be-screw kunye ne-barrel buqinisekisa ukulahleka kwamandla okuncinci. Ngokomzekelo, i-JT Single Screw Barrel ifezekisa i-conductivity ephezulu ye-thermal, ekhawuleza inkqubo yokunyibilika kunye nokunciphisa imijikelezo yokuvelisa. Eli nqaku aligcini nje ngokugcina amandla kodwa likwanyusa i-throughput, livumela abavelisi ukuba bahlangabezane neemfuno eziphezulu zemveliso ngaphandle kweendleko ezongezelelweyo.

Ingcebiso:Utyalo-mali kwizixhobo ezisebenza ngamandla ezifana ne-screw barrel enye inokukhokelela ekugcinweni kwexesha elide kunye nokunciphisa i-carbon footprint, ukulungelelanisa neenjongo zokuzinza.

Isiphumo esingaguqukiyo kunye noMgangatho weMathiriyeli

Ukungaguquguquki kwimveliso yinto ebalulekileyo ekuhlaziyweni kwegranulation, kwaye i-screw barrel enye iyagqwesa kule ndawo. Uyilo lwalo oluphezulu luqinisekisa ukunyibilika okufanayo kunye nokuxuba izinto zeplastiki, okubangela iigranules ezikumgangatho ophezulu kunye neepropati ezihambelanayo. Oku kuthembeka kubalulekile kumashishini afuna iinkcukacha zemathiriyeli ezichanekileyo, ezifana nokupakishwa kunye nokwakhiwa.

I-JT Single Screw Barrel, umzekelo, igcina ulawulo olungqongqo kubushushu kunye neeparamitha zoxinzelelo. Oku kuchanekileyo kuphelisa imiba eqhelekileyo efana neplastiki engalinganiyo okanye ukuthotywa kwezinto. Ngenxa yoko, abavelisi banokuvelisa iigranules ezihlangabezana nemigangatho engqongqo yomgangatho, ukunciphisa amathuba okuba neziphene kwimveliso yokugqibela.

Ngaphezu koko, ukuqina komgqomo kunegalelo ekusebenzeni okungaguqukiyo ekuhambeni kwexesha. Yaloizinto zokunxiba ezixhathisayo, njenge-38CrMoAl kunye ne-tungsten carbide layers, iqinisekisa ukusebenza okuhlala ixesha elide kunye nokugcinwa okuncinci. Oku kuthembeka kuguqulela kwiziphazamiso ezimbalwa zemveliso kunye nokusebenza okuphezulu okuphezulu.

Ukuguquguquka kuzo zonke iintlobo zePlastiki

Ukuguquguquka kombhobho wesikrufu omnye wokuphinda kusetyenziswe igranulation kuyenza ibe sisixhobo esixabiseke kakhulu sokusetyenzwa koluhlu olubanzi lwemathiriyeli yeplastiki. Iyakwazi ukuphatha iintlobo ezahlukeneyo zeplastiki, kuquka iPolyethylene (PE), iPolypropylene (PP), iPolystyrene (PS), kunye nePolyvinyl Chloride (PVC). Nganye kwezi zixhobo zineempawu ezizodwa kunye nokusetyenziswa, kwaye i-screw barrel enye ilungelelanisa ngokufanelekileyo kwiimfuno zabo ezithile.

Umzekelo, i-PE iqhele ukusetyenziswa kwiimveliso ezifana neengxowa zeplastiki kunye neebhotile ngenxa yokuqina kwayo kunye nokumelana nokubola. I-barrel ye-screw enye isebenza ngokufanelekileyo, iqinisekisa i-granulation efanelekileyo. Ngokufanayo, ibamba i-PP, eyaziwa ngokuba yi-high-temperature stability, kunye ne-PVC, enokuthi ifakwe kwiifom ezithambileyo okanye eziqinileyo kwizicelo ezahlukeneyo.

Ukulungelelaniswa kwe-JT Single Screw Barrel kufikelela kwezinye iiplastiki ezifana ne-PET kunye ne-PS, okwenza kube yinto ekhethiweyo yokukhetha abavelisi. Uyilo lwayo olulungelelanisiweyo luyivumela ukuba ihlangabezane neemfuno ezithile zemisebenzi eyahlukeneyo yokurisayikilishwa, iphucula ixabiso layo kuwo wonke amashishini.

Phawula:Ukukwazi ukucubungula iintlobo ezininzi zeplastiki kunye nesixhobo esinye sinciphisa isidingo soomatshini abongezelelweyo, ukugcina zombini indawo kunye neendleko zotyalo-mali.

Indlela imigqomo yesikruru eSinye eziphucula ngayo Iinkqubo zokurisayikilisha

Indlela imigqomo yesikruru eSinye eziphucula ngayo Iinkqubo zokurisayikilisha

Ukuphucula umgangatho weMaterial kunye nokuNcitshiswa kweNkunkuma

Iibhareli zesikrufu esinye zidlala indima ebalulekileyo ekuphuculeni umgangatho wezinto ngexesha lokuphinda kusetyenziswe igranulation. Ubunjineli babo obuchanekileyo buqinisekisa ukunyibilika okufanayo kunye nokuxutywa kwezinto zeplastiki, eziphelisa ukungahambi kakuhle kwiigranules zokugqibela. Oku kufana kubalulekile kumashishini afuna iiplastiki ezihlaziyiweyo ezikumgangatho ophezulu ukwenzela izicelo ezifana nokupakishwa kunye nokwakha.

Iimetriki zokusebenza zikwaqaqambisa ngakumbi ukusebenza kwazo. Ukunxiba kwizikrufu kunye nemigqomo kuchaphazela ngokuthe ngqo ukusebenza kokunyibilika. Ukwenyuka kokunxiba kukhokelela kwiimvume ezinkulu, ukunciphisa ukusebenza kakuhle kokunyibilika. Abaqhubi bahlala behlengahlengisa isantya se-screw, amaqondo obushushu emigqomo, kunye noxinzelelo lwangasemva ukugcina imveliso. Olu hlengahlengiso lubonisa indlela imigqomo ejijwayo enye enegalelo ngayo ekunciphiseni inkunkuma ngokwenza inkqubo yokurisayikilisha. Umiselo olululo lweqondo lobushushu lomphanda lukwanqanda iziphene ezifana nokuqukuqela kwamanzi kunye nokunyibilika kakubi, ukuqinisekisa ubulunga obungaguqukiyo bemathiriyeli kunye nokunciphisa ukuveliswa kwenkunkuma.

Ukuxhasa uZinzo kunye neNjongo zoQoqosho lweSetyhula

Imigqomo enye yezikrufu zokurisayikilisha igranulation ilungelelaniswa neenjongo zozinzo ngokuvumela ukusetyenziswa ngokufanelekileyo kwakhona kwemathiriyeli yeplastiki. Ukukwazi kwabo ukucubungula iiplastiki ezahlukeneyo, kuquka iPolyethylene (PE), iPolypropylene (PP), kunye nePolyvinyl Chloride (PVC), isekela uqoqosho lwesetyhula ngokunciphisa ukuthembela kwizinto ezinyulu.

Ngokuphucula inkqubo yegranulation, le migqomo inceda abavelisi baveliseiiplastiki ezisetyenziswe ngokutsha ezikumgangatho ophezuluezihlangabezana nemigangatho yoshishino. Esi sikhundla sinciphisa impembelelo yokusingqongileyo kwimveliso yeplastiki kwaye ikhuthaza ukugcinwa kobutyebi. Uyilo lwabo olusebenza ngokufanelekileyo lwamandla luqhubela phambili negalelo ekuzinzeni ngokunciphisa ukusetyenziswa kwamandla okusebenza, okuhambelana nemigudu yehlabathi yokunciphisa i-carbon footprints.

Ingcebiso:Ukubandakanya imigqomo yesikrufu esinye kwimisebenzi yokuhlaziya inokunceda amashishini afezekise iinjongo zozinzo ngelixa egcina ingeniso.

Ukuqinisekisa ukuthembeka kwexesha elide kunye nokuSebenza

Ukuqina kunye nokuthembeka ziimpawu eziphambili zemibhobho yesikrufu esinye. Izinto ezikumgangatho ophezulu, ezifana ne-38CrMoAl kunye ne-tungsten carbide layers, ziqinisekisa ukuxhathisa ukunxiba kunye nokubola. Ezi mpawu zandisa ixesha lokusebenza kwemigqomo, ukunciphisa iimfuno zokugcinwa kunye nexesha lokunciphisa.

Ukuchaneka kuyilo kwakhona kwandisa ukusebenza kwexesha elide. Umzekelo, iJT Single Screw Barrel igcina unyamezelo olungqongqo kunye noburhabaxa bomphezulu, iqinisekisa ukusebenza okungaguqukiyo ekuhambeni kwexesha. Iisetingi zobushushu bomgqomo ofanelekileyo zenza ukuba izinto eziqinileyo zigqithise, zinyibilike, kwaye zikhuphe ubushushu, zithintele iziphene ezinokubeka esichengeni ukuthembeka.

Abavelisi bayazuza kolu kuthembeka ngokufezekisa imijikelo yemveliso engaphazamisekiyo kunye nomgangatho wemveliso ongaguqukiyo. Ukwakhiwa okuqinileyo kwemibhobho ye-screw eyodwa kubenza ukuba bakhethe ukuxhomekeka kwi-recycling iinkqubo ze-granulation, ukuqinisekisa ukusebenza kakuhle kwexesha elide kunye neendleko ezifanelekileyo.


Imigqomo yesikrufu esinyeIhlala ibalulekile kwigranulation yangoku yokurisayikilisha. Uyilo lwabo olomeleleyo luqinisekisa ukuqina, ngelixa ukuguquguquka kwabo kuxhasa usetyenziso lwemizi-mveliso eyahlukeneyo.

Ukuqonda okuPhambili: Njengoko imizi-mveliso ibeka phambili uzinzo, ezi zixhobo ziya kudlala indima enkulu ngakumbi ekuqhubeleni phambili amalinge oqoqosho olujikelezayo. Ukusebenza kwabo kunye nokuthembeka kwabo kubenza babaluleke kakhulu ekuphumezeni iinjongo zexesha elide lokusingqongileyo.

FAQ

Zeziphi iintlobo zeeplastiki ezinokuqhuba umbhobho omnye wokujija?

A umphanda ojijwayo omnyeisebenza iiplastiki ezifana nePolyethylene (PE), iPolypropylene (PP), iPolystyrene (PS), kunye nePolyvinyl Chloride (PVC), iqinisekisa ukuguquguquka kuzo zonke iinkqubo ezahlukeneyo zokurisayikilisha.

Ingaba iJT Single Screw Barrel iqinisekisa njani ukuqina?

I-JT Single Screw Barrel isebenzisa izinto ezingama-38CrMoAl,ubulukhuni be-nitridingye-HV≥900, kunye ne-tungsten carbide layers, enikezela ukuxhathisa okukhethekileyo kunye nokusebenza okuhlala ixesha elide.

Kutheni ukusetyenziswa kwamandla kubalulekile ekusetyenzisweni kwakhona kwegranulation?

Ukusebenza kakuhle kwamandla kunciphisa iindleko zokusebenza, ukunciphisa impembelelo yokusingqongileyo, kunye nokuxhasa iinjongo zokuzinza, okwenza kube yinto ebalulekileyo kwiinkqubo zanamhlanje zokuphinda zisetyenziswe.

Ingcebiso:Ukukhetha izixhobo ezonga amandla njenge-JT Single Screw Barrel inokuphucula imveliso ngelixa ulungelelaniswa nezenzo ezilungele indalo.


Ixesha lokuposa: May-13-2025