Ukuthintela njani ukunxiba kwi-PVC extrusion conical twin screw barrels

Abaqhubi bayaqaphela ukuba iPVC Pipe kunye neProfayile eyenzelwe i-Extruders Conical Twin Screw Barrel iinkqubo zijongene nokunxiba kwimikhosi eqinile eyahlula kunye nokusetyenziswa kwexesha elide, ngakumbi ngePVC egcweleyo.Unyango oluphezulu njenge-nitridingkwandisa ukuxhathisa kwe-abrasion.I-Pc yokuvuthela oomatshini bebhotile abavelisikwayePvc Umbhobho Single Screw umphandaabasebenzisi nabo bayazuza ngokujonga rhoqoI-Twin-Screw Extruder Screw Barrels.

Kutheni ukunxiba kusenzeka kwiPipe yePVC kunye neProfayile eyenzelwe i-Extruders Conical Twin Screw Barel

Oonobangela abaPhambili bokuNxitywa

Nxiba kwiPipe yePVC kunye neProfayili eyenzelwe i-ExtrudersI-Conical Twin Screw BarrelIinkqubo ziphuma kwizinto ezininzi zoomatshini kunye neekhemikhali. Izihluzi ze-Abrasive ezifana ne-calcium carbonate, iifiber zeglasi, kunye ne-talc kwikhompawundi ye-PVC zonyusa ukukhuhlana ngaphakathi kombhobho. La masuntswana aqinileyo ahlikihla kwi-screw kunye ne-barrel surfaces, ngakumbi kuxinzelelo oluphezulu kunye namaqondo obushushu, okukhokelela ekuqhumeni ngokukhawuleza. Ukunxitywa kwentsimbi kuyakhula xa izongezo okanye amasuntswana epholima eyonakeleyo ehlasela umphezulu wesinyithi, ngakumbi kwiindawo ezinamaqondo obushushu aphezulu kunye namaxesha amade okuhlala.

Imiba yoomatshini idlala indima ebalulekileyo. Ulungelelwaniso lomphanda olulambathayo, ukucoceka okungafanelekanga phakathi kwesikrufu kunye nebhere, kunye nokuvaleka okwethutyana kunokubangela amandla asecaleni atyhala isikrufu eludongeni lomphanda. Oku kwandisa ukunxiba kwendawo. Ukufudumeza okungalinganiyo kombhobho kunokubangela ukwanda kwe-thermal kunye ne-warping, igalelo elingakumbi lokunxiba. Ukugqithiswa kwezinto ezivela kwamanye amazwe okanye ukusetyenzwa kwezinto ezingafanelekanga nako kunokukhawulezisa umonakalo.

Ingcebiso: Ukuhlolwa rhoqo kunye nokuseta umatshini ngokuchanekileyo kunceda ukunciphisa le ngozi kunye nokwandisa ubomi be-conical twin screw barrel.

Iziphumo kwi-Extrusion Performance

Ukunxiba kwi-conical twin screw barrel kuchaphazela ngokuthe ngqo ukusebenza kwe-extrusion. Ukwandiswa kwemvume phakathi kweenqwelomoya ze-screw kunye ne-barrel kunciphisa imveliso, njengoko inkqubo ilahlekelwa amandla ayo okuhambisa izinto ngokufanelekileyo. Oku kunokukhokelela ekuphumeni okuphantsi kunye nokusetyenziswa kwamandla aphezulu. Ukunxiba kunokubangela ukujikwa kunye nokugoba kwezikrufu, ezaziwa ngokuba yi-banana roll effect, ebeka amandla angalinganiyo kwiibheringi kwaye inokubangela ukungasebenzi kakuhle.

Abasebenzisi banokuqaphela amaxesha okuqalisa amade, ukugcinwa kwezinto eziphathekayo, kunye nevumba lezinto ezitshileyo. Ezi mpawu zibonisa ukuba uMbhobho wePVC kunye neProfayile eyenzelwe i-Extruders Conical Twin Screw Barrel ayisebenzi kakuhle. Ukunxiba okugqithisileyo kunokukhokelela ekuqhekekeni kwesijivu, okuchaphazela ngokuthe ngqo ukusebenza kwemveliso kunye nomgangatho wemveliso. Ukugcinwa rhoqo, ukusetyenziswa kwezinto ezikwaziyo ukunxiba, kunye noyilo olufanelekileyo lwe-screw kunceda ukugcina ukusebenza okungaguqukiyo kwe-extrusion kunye nemveliso ephezulu.

ULondolozo loThintelo lweMibhobho ye-Conical Twin Screw

Iinkqubo zokucoca rhoqo

Ukucocwa rhoqo kudlala indima ebalulekileyo ekwandiseni ubomi bemibhobho ye-conical twin screw. Abaqhubi kufuneka bagxininise kwiindawo zokucoca eziqokelela intsalela kunye nokwakhiwa. Uninzi lwee-extruders zanamhlanje, ezifana nezo zineendibano ze-swing-gate strand-die okanye iimodyuli ze-EasyClean, zivumela ukufikelela ngokukhawuleza kwimimandla ebalulekileyo. Ezi mpawu zinciphisa ixesha lokucoca ukuya kwi-40%, okwenza kube lula ukugcina izixhobo kunye nokunciphisa ixesha lokunciphisa.

• Ukucoca rhoqo kuyacetyiswarhoqo 500 ukuya 1,000 iiyure zokusebenza.
• Ukucoca ngee-resin ezifanelekileyo okanye izinto ezikhethekileyo zokucoca kususa intsalela kwaye kuthintele ukungcoliseka.
• Ukucoca okuhambelanayo kunceda ukugcina ukusebenza kwe-extruder kunye nomgangatho wemveliso.

Ingcebiso: Ukufikelela ngokulula kwizikrufu kunye nokufa ngexesha lokucoca akugcini nje ukugcina ixesha kodwa kunciphisa umngcipheko wokuguga kunye nokulibaziseka kokugcinwa.

I-Lubrication kunye neNkqubo yokuKhathalela iNkqubo yokuPholisa

Ukuthambisa okufanelekileyo kunye nokupholisa kubalulekile ekusebenzeni kakuhle koMbhobho wePVC kunye neProfayili eyenzelwe i-Extruders Conical Twin Screw Barrel.Umgangatho ophezulu we-alloy steelkunye nonyango olungaphezulu njenge-nitriding okanye i-bimetallic cladding iphucula ukuxhathisa ukunxiba. Iinkqubo zokupholisa, ezifana nokujikeleza kwamanzi okanye ioli, zilawula ubushushu bombhobho, ngelixa izifudumezi zombane kunye neebhatyi zokufudumeza / zokupholisa zigcina ubushushu obuchanekileyo bokunyibilika.

Ukungathambisa okungonelanga kunokubangela ukunxitywa kwegiya, ukuthwala umonakalo, kunye nengxolo engaqhelekanga. Ukupholisa kakubi kunokukhokelela ekushiseni, ukuguga kwe-oyile, kunye namaqondo obushushu aphezulu. Le miba ikhawulezisa ukunxiba, ibangela ukungcangcazela okungaqhelekanga, kwaye inciphisa ubomi besixhobo. Ukuhlolwa rhoqo kunye nokugcinwa kweenkqubo zokuthambisa kunye nokupholisa kunceda ukuthintela ezi ngxaki.

Ukuhlolwa kunye nokuHlola ukuCoca

Ukuhlolwa okuqhelekileyo kunye nokuhlolwa kokucoceka kubalulekile ekuthinteleni ukuguga kakhulu okanye ukungaphumeleli kwimibhobho ye-conical twin screw. Ukugcina imvume phakathi kwe-screw kunye ne-barrel ngaphakathi komda ochaziweyo-malunga ne-1 / 1000 yesikali-ukuthintela ukunxiba okugqithisileyo.

• Ukuba isithuba siba sikhulu kakhulu, inyibilika inokuqukuqela ibuyele kwimisonto, ekhawulezisa ukunxiba kuzo zombini isikrufu kunye nebhere.
• Ukucocwa ngokufanelekileyo kunqanda ukudibanisa ngokuthe ngqo kwintsimbi ukuya kwintsimbi, ukuthintela umonakalo wentambo okanye ukubanjwa.
• Ukuhlolwa rhoqo kolondolozo lokukhusela kubeka iliso kule mvume, ivumela ukulungiswa kwangexesha okanye ukwakhiwa kwakhona ngaphambi kokuba kuguge kakhulu.

Qaphela: Le ndlela inciphisa inkunkuma ye-resin, igcina imveliso, kwaye yandisa ubomi bePVC Pipe kunye neProfayili eyenzelwe i-Extruders Conical Twin Screw Barrel.

Ukutshintsha iindawo ezigugileyo

Abaprosesa kufuneka bajonge ngokusondeleyo ukunxiba kunye neengozi ezichaphazela uMbhobho wePVC kunye neProfayili eyenzelwe i-Extruders Conical Twin Screw Barrel. Nokuba ukunxiba okuncinci kwizikrufu kunye nemigqomo kunokuchaphazela umgangatho wemveliso.Ukuhlolwa rhoqo kunye nokulinganisa kuyimfuneko. Ukutshintshwa okanye ukufakwa kwakhona kwezikrufu kufuneka kuthathelwe ingqalelo ngokusekwe kolu hlolo endaweni yokunxiba okusisigxina.
Iimpawu ezibonisa imfuno yokulungisa okanye ukubuyisela zibandakanya ukuhla kwe-extrusion consistency, ukunyuka kwe-resin ukuvuza, kunye nokusetyenziswa kwamandla aphezulu.Uvavanyo lobuchwephesha kusetyenziswa ubuchule obuphambili bokuxilonga, njengovavanyo lwe-ultrasonic kunye nohlalutyo lwe-metallurgical, inceda ukuvavanya ubungakanani bokunxiba. Ukulungisa kubandakanya ukuchaneka komatshini, ukuhonjiswa kwakhona, kunye nokuvavanya ukubuyisela okanye ukuphucula ukusebenza kwesijiva. Izigqibo ngokutshintshwa xa kuthelekiswa nokulungiswa kuxhomekeke ekuthotyweni komgangatho wokusebenza kunye novavanyo lweengcali.

Iindlela zokuSebenza eziLungileyo zePVC Extrusion

Iinkqubo zokuQala kunye nokuValwa

Abaqhubi kufuneka balandele amanyathelo achanekileyo ngexesha lokuqalisa kunye nokuvalwa ukukhusela i-conical twin screw barrel.

1. Hlola i-extruder ukulungelelaniswa okufanelekileyo kwaye ukhangele ukuba zonke izixhobo zokhuseleko zisebenza ngokuchanekileyo.
2. Kancinci ukufudumeza iindawo zombhobho kwiprofayile yobushushu ecetyiswayo.
3. Qalisa ukujikeleza kwesijija ngesantya esiphantsi ukuqinisekisa ukuhamba kakuhle kwezinto kwaye uthintele i-spikes yoxinzelelo ngequbuliso.
4. Hlanza inkqubo nge-resin efanelekileyo ukususa nayiphi na into eseleyo.
5. Ngexesha lokuvala, nciphisa isantya se-screw, amaqondo obushushu asezantsi, kwaye uqhubeke nokucoca de umphanda ucoceke.
6. Cima izifudumezi kwaye uvumele inkqubo ukuba ipholile ngaphambi kokumisa konke ukunyakaza.

Ukuqalisa ngokufanelekileyo kunye neendlela zokuvala zinceda ukunciphisa ukothuka kwe-thermal kunye noxinzelelo lomatshini, ukunciphisa ukunxiba kwiUmbhobho wePVC kunye neProfayili eyilwekuba Extruders Conical Twin Screw umphanda.

Ukuphatha Nokuzilungiselela Izinto

Ukuphatha izinto eziphathekayo ngononophelo kuthintela ukuguga kwe-abrasive kwaye kwandisa ubomi besixhobo.

• Abaqhubi kufunekaesweni zonke imathiriyeli ekrwada kwizinto ezingcolisayokunye nezihluzi ezi-abrasive njengemicu yeglasi okanye i-talc.
• Sebenzisa izikrufu ezixhathisayo kunye nemigqomo xa ulungisa iikhompawundi ezibolileyo.
• Qwalasela ukutyeka kwesikrufu kunye nokulungelelaniswa phambi kofakelo.
• Thelekisa izikrufu ezitsha nezindala ukuze zihambelane.
• Slayida isikrufu emgqomeni kwaye ujikelezise ngesandla ukuze uqinisekise intshukumo egudileyo.
• Lungelelanisa umatshini we-extruder ngaphambi kokuba usebenzise iinxalenye ezintsha ukunqanda ukunxiba okungalinganiyo.
• Ukuseka iinkqubo zokukhusela ngokuhlolwa rhoqo kunye nokutshintshwa kwangethuba kwamalungu agugileyo.

Ulawulo lobushushu kunye noxinzelelo

Ukugcina ubushushu obuchanekileyo kunye noxinzelelo kubalulekile kwi-extrusion esebenzayo.

• Lungisa iindawo zokubeka ubushushukwindawo nganye yombhobho ukuthambisa i-resin kunye nokunciphisa igalelo lamandla omatshini.
• Ukubeka iliso kwiqondo lokushisa lombhobho kunye noxinzelelo lokukhupha ukuthintela ukutshisa okanye uxinzelelo lwe-spikes.
• Kuphephe ukufudumeza ngaphantsi, oku kunokubangela iplastiki engalunganga kwaye unyanzelise isikrufu ukuba sisebenze nzima.
• Thintela ukuguquguquka koxinzelelo kwaye uqinisekise ngokulinganayo ukuhamba kwempahla ukunciphisa ukunxiba kwendawo.
• Sebenzisa i-thermocouples elinganisiweyo kunye nokupholisa ngokufanelekileyo ukugcina iimeko zokucwangcisa ezizinzileyo.

Ukushisa okuhambelanayo kunye nokulawula uxinzelelo kunceda ukukhusela ukunxiba kwangaphambili kunye nokugcina umgangatho ophezulu wemveliso.

Ukusombulula ingxaki kunye nokuFumana kwangethuba lokuNxitywa

Ukuchonga Iimpawu Zokunxiba Kwangethuba

Ukufunyaniswa kwangoko kokunxitywa kwi-conical twin screw barrels kunceda ukuthintela ukulungiswa okuxabisa kakhulu kunye nexesha lokuphumla. Iimpawu zokuqala zihlala zibonakala njengokhukuliseko lwenqwelomoya, imingxuma, okanye umhlwa kwisikrufu nomphezulu wombhobho. Le miba ibangelwa kwiifayili ezixubileyo, ukudibanisa isinyithi ukuya kwintsimbi, okanye ukuphendula kweekhemikhali ngexesha le-PVC extrusion. Abasebenzisi banokuzibona ezi ngxaki ngokujonga rhoqo okubonwayo. Izixhobo ezichanekileyo, ezinje ngeegeyiji zokubhabha kunye nee-micrometers, zilinganisa ukunxiba ngokuchanekileyo. Uninzi lweengcali zincoma ukujonga izixhobo rhoqo kwiinyanga ezintathu ukuya kwezintandathu. Le nkqubo inceda ukubamba iingxaki phambi kokuba zikhokelele ekungaphumeleni okukhulu kwiPVC Pipe kunye neProfayili eyenzelwe i-Extruders Conical Twin Screw Barrel.

Ukuphendula kwiNtsholongwane engaqhelekanga okanye iiVibrations

Ingxolo engaqhelekanga okanye iintshukumo zihlala zibonisa imiba yoomatshini ngaphakathi kwi-extruder. Abanini zithuthi kufuneka baphulaphule izandi zokusila, zokunkqonkqoza, okanye ezirabhayo ngexesha lokusebenza. Ezi ngxolo zinokubonisa ukungahambi kakuhle, ukungaphumeleli, okanye ukukhutshwa ngokugqithiseleyo phakathi kwe-screw kunye ne-barrel. Izinzwa zeVibration kunye neenkqubo zokubeka iliso ezihlakaniphile zinokubona olu tshintsho kwangoko. Xa abaqhubi beqaphela izandi ezingaqhelekanga okanye ukungcangcazela, kufuneka bawumise umatshini baze bahlole zonke iindawo ezihambayo. Isenzo esikhawulezileyo sithintela umonakalo ongakumbi kwaye sandise ubomi besixhobo.

Ingcebiso:Izinzwa ezihlakaniphile ezibeka iliso kubushushu, ukungcangcazela, uxinzelelo, kunye nesantya sokujijabonelela ngexesha lokwenyani lezaziso zeukubonwa kwangethuba. Ukudityaniswa ne-IoT kunye nokufunda komatshini kwenza ukugcinwa kwangaphambili, ukunciphisa ixesha lokuphumla kunye nokulungiswa okungafunekiyo.

Ukubeka iliso eMgangathweni weMveliso

Umgangatho wemveliso uhlala ubonisa imeko ye-conical twin screw barrel. Abaqhubi banokuqaphelaukwanda kwamaxabiso enkunkuma, ukuxuba ukungalingani, okanye iziphene ezibonakalayo kwimveliso ekhutshiweyo. Uthuli lwesinyithi okanye iincinci zangaphandle kwimveliso zicebisa ukukhukuliseka kwangaphakathi. Izikrufu ezigugileyo zinokubangela ukutshintshwa kobushushu obungalinganiyo, okukhokelela kubushushu obugqithisileyo okanye ekunyibilike kakubi. Ezi ngxaki zikhokelela ekubeniimveliso esezantsi, ukusetyenziswa kwamandla aphezulu, kunye nokuvalwa koomatshini rhoqo. Ukujongwa rhoqo komgangatho wemveliso kunceda ukuchonga imiba yokunxiba kwangoko kunye nokugcina imigangatho yemveliso engaguqukiyo.

Uluhlu oluKhawulezayo lweReferensi yoThintelo lokuNxitywa

Uluhlu lokukhangela olucwangcisiweyo lunceda abaqhubi bagcine imigqomo ye-conical twin screw kwaye bathintele ukunxiba kwangaphambi kwexesha. Ukusetyenziswa rhoqo kolu luhlu kuqinisekisa ukusebenza okuhambelanayo kunye nokunciphisa ixesha lokuphumla elingalindelekanga.

ULondolozo lweMihla neVeki

1. Hlola umatshini umonakalo obonakalayo okanye iziphene.
2. Qinisekisa ukuba oonogada kunye namaqhosha okumisa okungxamisekileyo asebenza ngokuchanekileyo.
3. Beka iliso kwimimiselo yobushushu be-extrusion kunye nesantya senkqubo.
4. Lubricate iindawo ezihambayo, kubandakanywa ibhokisi yegiya kunye nesikrufu.
5. Jonga izinto ezingaqhelekanga kwimveliso ekhutshiweyo, efana namaqamza okanye ukungalingani.
6. Coca isixokelelwano sokupholisa ukunqanda ukutshisa.
7. Hlola iindawo ezivuzayo, imiba yombane, kunye noqhagamshelo olungagungqiyo.

IiNdlela zokuSebenza eziNgcono

• Thintela isinyithi okanye izinto zangaphandle ekungeneni kwi-hopper. Sebenzisa izixhobo zokujonga isinyithi kunye nezixhobo zesikrini ngaphambi kokutyisa.
• Kuphephe ukuqhuba i-extruder ingenanto ukunciphisa isikrufu kunye nokunxiba komgqomo.
• Sebenzisa isikrufu ngesantya esiphantsi ngexesha lokucoca ukunciphisa ukukhuhlana.
• Emva kokucoca, sebenzisa umoya oxinzelelweyo ukususa iipellets eziseleyo kunye nomgubo ekutyeni kunye nokukhupha izibuko.
• Misa i-extruder kwaye uvale amandla amakhulu kunye neevalve zamanzi abandayo emva kokucoca.

Ukhuseleko kunye neNdibano

• Phatha iindawo ezinzima kunye nezixhobo zokuphakamisa ezifanelekileyo ngexesha lokuhlanganisa kunye nokuqhaqha.
• Khusela izinzwa zoxinzelelo kunye nezigqubuthelo xa zingasetyenziswa. Kuphephe ukusebenzisa izinto ezinzima ukucoca i-diaphragms yenzwa.
• Yenza iitshekhi zokhuseleko phambi kokuba uqale kwaye umise imisebenzi.

Ingcebiso:Dibanisa olu luhlu lokukhangela kwiindlela zemihla ngemihla, zeveki, kunye nenyanga. Ukusetyenziswa rhoqo kuphucula ukuthembeka kwezixhobo kwaye kwandise ubomi be-conical twin screw barrel.

Ukugcinwa okuthe gqolo, ukusebenza okuchanekileyo, kunye nokubhaqwa kwangethuba kugcina imigqomo yesikrufu esingamawele iqhuba kakuhle.

1. Ukuhlolwa rhoqo, ukucocwa, nokuthambisa kwandisa ubomi besixhobo kuze kucuthwe ukulungiswa okuxabisa imali eninzi.
2. Ukusetyenziswa kweveki yoluhlu lokukhangela kunceda ukunxiba kwebala kwangethuba, ukuxhasa okuthembekileyo, okukumgangatho ophezulu wePVC extrusion.
3. Ingxelo yeziboneleloixesha lokuphumla eliphantsi kunye nokusebenza okuphuculweyongezi zicwangciso.

FAQ

Kufuneka ukuba abaqhubi bahlole kangaphi imiphanda ye-conical twin screw?

Abanini-zithuthi kufuneka bahlolei-conical twin screw barrelsqho kwiinyanga ezintathu ukuya kwezintandathu. Ukuhlolwa rhoqo kunceda ukufumanisa iimpawu zokuqala zokuguga kunye nokugcina umgangatho we-extrusion ongaguqukiyo.

Zeziphi izinto ezinceda ekunciphiseni ukuguga kwimibhobho ye-conical twin screw?

Abavelisi basebenzisa umgangatho ophezulu we-alloy steel kwaye basebenziseunyango olungaphezulu njenge-nitriding. Ezi zixhobo zonyusa ubulukhuni kwaye zixhathise i-abrasion ngexesha le-PVC extrusion.

Ngaba ukunxiba kwangaphambili kunokuchaphazela umgangatho wemveliso?

Ewe. Ukugqoka kwangaphambili kunokubangela ukuxuba okungafaniyo, ukukhutshwa okuphantsi, kunye neziphene ezibonakalayo kwimveliso yokugqibela. Ukubeka iliso rhoqo kuqinisekisa iziphumo eziphezulu ze-PVC ze-extrusion.