Njani i-PE PP Isitofu sokuBumba imigqomo ye-Screw yokunciphisa ixesha lokuphumla kweMveliso

Ukunciphisa ixesha lokuvelisa kunokuphazamisa ukusebenza kunye nokunyusa iindleko. I-JT ye-PE PP yokubumba i-barrel yesikrufu yesikrufu inika isisombululo. Yenzelwe ukuqina kunye nokuchaneka, inciphisa ukunxiba kwaye iqinisekisa ukuhamba kakuhle kwezinto. Abavelisi, kubandakanywa umbhobho wePVC omnye abenzi bemibhobho yesikrufu, bathembe ubunjineli bayo obuphambili. Ukuthembeka kwayo kuyenza ibe yinto ekhethwayo ngaphezu kwayoabavelisi bemibhobho yeplastiki amawele amawelekunye nabavelisi bemibhobho yeplastiki enye ngokufanayo.

Iimbangela eziqhelekileyo zexesha lokuphumla kwi-Injection Molding

Imisebenzi yokubumba isitofu ihlala ijongana nexesha lokuncipha ngenxa yemicimbi ephindaphindiweyo. Ukuqonda ezi zizathu kunokunceda abavelisi bajongane nazo ngokufanelekileyo kwaye bagcine imveliso egudileyo.

Izixhobo zokunxiba kunye nokukrazula

Izixhobo zokunxiba kunye nokukrazula yenye yezona zinto zixhaphakileyo emva kwexesha elingacwangciswanga. Ngokuhamba kwexesha, izinto ezifana nemigqomo ye-screw kunye nokubumba ziyathobeka, okukhokelela ekunciphiseni ukusebenza kakuhle okanye ukonakala ngequbuliso. Ukumisa okungacwangciswanga okubangelwa kukusilela kwezixhobo kunegalelo elikhulu kwilahleko yemveliso. Njengokuba:

• Imijikelo ecothayo, ebangelwa ngamalungu agugileyo, inokunciphisa umthamo ngaphandle kokuba ibonakale kwangoko.
• Uphononongo luka-2016 lubonise ukuba imibutho engaphandle kwe-offshore ilahlekelwa yi-avareji ye-38 yezigidi zeedola ngonyaka ngenxa yokungacwangciswanga kwexesha, kunye neendleko ezijongene neendleko ezingaphezu kwe-88 yezigidi zeedola.

Ukugcinwa rhoqo kunye nezinto ezikumgangatho ophezulu, njenge-JT's PE PP ye-PE PP yokubumba imibhobho yezikrufu, inokunciphisa le miba kwaye yandise ubomi besixhobo.

Ukuphazamiseka kokuMququza kwezinto

Ukuphazamiseka kokuhamba kwezinto kunokumisa imveliso ngokungalindelekanga. Imiba efana nokuthotywa kwezinto okanye ukufuma kwi-resin ihlala ikhokelela ekuhambeni okungahambelaniyo, ukuvala, okanye iziphene kwimveliso yokugqibela. Iziphene zoyilo lokungunda zinokunqanda ukuhamba kwezinto, kubangele ukulibaziseka.

Ukujongana nale mingeni kufuna uyilo lokungunda oluphuculweyo kunye nokuphathwa kwemathiriyeli ngokuchanekileyo.

Ukungahambelani kweThermal

Ukungahambelani kwe-thermal kunokuphazamisainkqubo yokubumba inaliti. Ukufudumeza okungalinganiyo okanye ukupholisa kuchaphazela i-viscosity yezinto, ekhokelela kwiziphene okanye ukulibaziseka. Imiba yangaphandle efana nobushushu bendawo kunye nokufuma kunokuphazamisana nolawulo lobushushu. Iinkqubo eziphezulu ze-thermal, ezifana nezo ze-JT screw barrels, ziqinisekisa ukushisa okuhambelanayo, ukunciphisa umngcipheko wexesha lokuphumla.

Ngokujongana nale miba eqhelekileyo, abavelisi banokuphucula kakhuluukusebenza kakuhlekwaye unciphise ukuphazamiseka.

Iimpawu ze-JT PE PP I-Injection Molding Screw Barrels

Ubunzima obuphezulu kunye nokuNxitywa kweNgcaciso

Ukuqina yinto ebalulekileyo kwi-injection molding, kunyeJT's PE PP naliti yokubumba umbhobho wesikrufuuyagqwesa kule ndawo. Ukwakhiwa kwayo kubandakanya ukuqina okuphezulu kunye neenkqubo zokufudumala, okukhokelela kumlinganiselo wobunzima be-HB280-320. Oku kuqinisekisa ukuba i-screw barrel inokumelana noxinzelelo olunzulu kunye ne-abrasive forces yenkqubo yokubumba.

I-nitrided surface, enobunzima be-HV920-1000 kunye nobunzulu be-0.50-0.80mm, yongeza enye ingqimba yokukhusela. Le nkqubo ye-nitriding ayiphuculi kuphela ukuxhathisa ukunxiba kodwa ikwanciphisa ubuqhophololo, iqinisekisa ukuba i-screw barrel igcina imfezeko yolwakhiwo ngokuhamba kwexesha.

Ingcebiso:I-screw barrel enokumelana nokunxiba okuphezulu kunciphisa ukuphindaphinda kokutshintshwa, konga zombini ixesha kunye nemali ekuhambeni kwexesha.

Ukongeza, i-chromium plating, enobulukhuni be-≥900HV, ibonelela ngokugqwesileyo kokuxhathisa ukubola. Eli nqaku libaluleke kakhulu xa usebenza ngemathiriyeli enokuthi ikhuphe i-byproducts ezonakalisayo ngexesha lokusetyenzwa. Abavelisi banokuthembela kolu yilo lomelele ukugcina imisebenzi yabo iqhuba kakuhle, naphantsi kweemeko ezinzima.

Uyilo oluLungelelweyo lokuHamba kwezinto

Ukuhamba kwezinto ezisebenzayo kubalulekile kumgangatho wemveliso ongaguqukiyo, kwaye i-JT ye-PE PP yokubumba i-screw barrel yokubumba inaliti iyilwe ngale nto engqondweni. I-screw geometry yayo echanekileyo eyenziwe ngokuchanekileyo iqinisekisa ukunyibilika okugudileyo kunye okufanayo kwe-polyethylene (PE) kunye ne-polypropylene (PP) izinto.

I-screw straightness, egcinwe kwi-0.015mm enomtsalane, idlala indima ebalulekileyo ekuthinteleni ukuvaleka kwezinto. Eli nqanaba lokuchaneka liqinisekisa ukuba izinto ezityhidiweyo zihamba ngokungenamthungo kwi-mold cavity, ukunciphisa umngcipheko weziphene okanye ukungahambi kakuhle kwimveliso yokugqibela.

Nantsi indlela uyilo olulungisiweyo olunceda ngayo abavelisi:

• UPhumezo oluPhuculweyo:Ukulungiswa kwezinto ezikhawulezayo nezisebenzayo.
• Iziphene eziNciphisiweyo:Ukuhamba ngendlela efanayo kunciphisa imiba efana ne-voids okanye umphezulu ongalinganiyo.
• Ukuguquguquka:Iyahambelana noluhlu olubanzi lobunzima bokudutyulwa kunye nemikhosi ebambekayo, iyenza ilungele izikali ezahlukeneyo zemveliso.

Ngokujongana nemiceli mngeni yokuhamba kwezinto eziqhelekileyo, lo mgqomo wesikrufu unceda abavelisi ukuba bafezekise imveliso ephezulu kunye nomgangatho ongcono wemveliso.

IiNkqubo eziPhambili zoLawulo lweThermal

Ulawulo lobushushu lilitye lembombo lempumelelo yokubumba inaliti, kunye ne-JT ye-PE PP yokubumba i-screw barrel ye-injection inika umsebenzi obalaseleyo kule ndawo. Inkqubo yayo yokulawula i-thermal ephezulu iqinisekisa ukuba izinto eziphathekayo zihlala kwiqondo lokushisa eliphezulu kuyo yonke inkqubo.

Ukufudumeza okungalinganiyo kunokukhokelela kwiziphene ezifana ne-warping okanye ukuzaliswa okungaphelelanga kokungunda. I-JT screw barrel isusa lo mngcipheko ngokugcina amaqondo obushushu ahambelanayo ngobude bayo. Oku kuphunyezwa ngokudityaniswa kwezinto ezichanekileyo zokufudumeza kunye neenkqubo zokupholisa ezifanelekileyo.

Ubusazi?Ulawulo lwe-thermal olungaguqukiyo aluphuculi kuphela umgangatho wemveliso kodwa lwandisa ubomi be-screw barrel ngokunciphisa uxinzelelo lobushushu.

Inkqubo yokupholisa iqinisa imveliso ngokukhawuleza emva kokutofa, igcina imilo yayo kunye nokunyaniseka kwesakhiwo. Olu phawu luluncedo kakhulu kwimveliso ephezulu, apho ukugcina ixesha lomjikelo oluzinzileyo kubalulekile. Ngobu buchule be-thermal obuphezulu, abavelisi banokuvelisa iimveliso ezikumgangatho ophezulu kunye nexesha elincinci lokunciphisa.

Iinzuzo zokuSebenzisa i-JT PE PP ye-Injection Molding Screw Barrels

UFanekiso lweMveliso olwandisiweyo

JT's PE PPisikrufu sokubumba umphandasisiguquli-mdlalo sabavelisi abajonge ukukhulisa ukusebenza kakuhle kwemveliso. Uyilo lwayo oluphuculweyo luqinisekisa ukuhamba kakuhle kwezinto, ukunciphisa amathuba okuvala okanye ukuphazamiseka ngexesha lenkqubo yokubumba. Oku kuthetha ukulibaziseka okumbalwa kunye namaxesha omjikelezo okhawulezayo, aguqulela ngokuthe ngqo kwimveliso ephezulu.

I-screw barrel's advanced control thermal system nayo idlala indima ephambili ekuphuculeni ukusebenza kakuhle. Ngokugcina amaqondo obushushu angaguqukiyo, ikhusela imiba efana nokunyibilika okungalinganiyo okanye ukupholisa. Oku kuhambelana kuvumela abavelisi ukuba bavelise iinxalenye ezininzi ngexesha elincinci ngaphandle kokubeka umgangatho.

Ingcebiso yePro:Imijikelo yemveliso ekhawulezayo ithetha ukuba unokuhlangabezana nemihla ebekiweyo kwaye uthathe iiodolo ezininzi, unika ishishini lakho umda wokukhuphisana.

Iindleko zokuNcitshiswa

Ugcino lunokuba yinkcitho ebalulekileyo kwimisebenzi yokubumba inaliti, kodwa ii-JT'sPE PP naliti yokubumba umphanda jijwainceda ukugcina ezi ndleko zilungile. Ubunzima bayo obuphezulu kunye nokumelana nokunxiba kuqinisekisa ukuba umgqomo uhlala ixesha elide, naphantsi kweemeko ezinzima. Umphezulu we-nitrided kunye ne-chromium plating inika ukhuseleko olongezelelweyo malunga nokuguga kunye nokubola, ukunciphisa imfuno yokutshintshwa rhoqo.

Xa izixhobo zithatha ixesha elide, abavelisi bonga imali kwizinto ezisetyenzisiweyo nakwiindleko zomsebenzi. Ngaphezu koko, ukuchithwa okumbalwa kuthetha ixesha elingaphantsi elingacwangciswanga, elinokuthi libe yindleko ngokwemveliso elahlekileyo.

Ubusazi?Ukugcinwa rhoqo okudityaniswe nezinto ezomeleleyo njengeebhareli zesikrufu ze-JT kunokwandisa ubomi besixhobo sakho ngeminyaka.

Umgangatho weMveliso ehambelanayo

Ukungaguquguquki kubalulekile ekubumbeni inaliti, kunye ne-JT's PE PP yokubumba umbhobho wesikrufu uhambisa apha ngaphambili. Uyilo lwayo oluchanekileyo lobunjineli luqinisekisa ukunyibilika okufanayo kunye nokuxutywa kwezinto, okukhokelela kwiimveliso ezikumgangatho ophezulu rhoqo. I-screw straightness ye-0.015mm ithintela ukuvaleka kwezinto, iqinisekisa ukuba izinto ezityhidiweyo zihamba kakuhle kwi-mold cavity.

Ukuzinikela kwe-JT kuqinisekiso lomgangatho kuqinisekisa ngakumbi iziphumo ezingaguqukiyo. Umzekelo:

• Umphantsi othe tyaba we-screw uqinisekisa ukuhambelana nokufaka.
• Intamo yayo eyenziwe ngokuchanekileyo ivumela ukuphathwa kwengalo yerobhothi.
• Uyilo olulodwa lwentambo luqinisekisa isitywina esihlala sikhuselekile.
• Iitshekhi zomgangatho ongqongqo zigcina ukuhambelana komgangatho ukusuka kwiqashiso ukuya kwiqashiso.

Ezi mpawu zenza i-screw barrel ibe lukhetho oluthembekileyo kubakhiqizi ababeka phambili umgangatho wemveliso. Nokuba uvelisa iibhetshi ezincinci okanye ezinkulu, ungathembela kwi-JT's screw barrel ukuhambisa iziphumo ezingaguqukiyo.

Inyani eyolisayo:Umgangatho wemveliso ongaguqukiyo awunciphisi inkunkuma kuphela kodwa unyusa ukwaneliseka kwabathengi, okukhokelela ekuphindaphindweni kweshishini kunye nophononongo oluhle.

IiNdlela zokuLondoloza ukuze kunyuswe ixesha eliphezulu

Ukucocwa nokuHlolwa rhoqo

Ukucoca nokuhlolwa rhoqo kubalulekile ekugcineni oomatshini bokubumba besebenza ngokutyibilikayo. Ngokucwangcisa ixesha lokuxilonga kunye nokucoca, abavelisi banokuthintela ukuphuka okungalindelekanga. Olu vavanyo lwesiqhelo lunceda ukuchonga iimpawu zokuqala zokuguga okanye ukonakala, ukuvumela uhlengahlengiso kwangethuba ngaphambi kokuba imiba inyuke.

• Ukucoca rhoqo kuthintela ukwakhiwa kwezinto, ezinokuthi ziphazamise ukusebenza.
• Ukuhlolwa kuveza iingxaki ezifihlakeleyo, ukuqinisekisa ukusebenza okufanayo.
• Indlela yolondolozo olucwangcisiweyo yandisa ubomi besixhobo.

Umatshini ogcinwe kakuhle awuphuculi nje ixesha lokuphumla kodwa unciphisa amaxesha okujikeleza. Olu khathalelo olukhawulezileyo luphucula ukusebenza kakuhle kunye nokunciphisa ukulungiswa okuxabisa kakhulu.

Ingcebiso:Gcina iirekhodi ezineenkcukacha zolondolozo ukulandelela intsebenzo nokuchonga iipatheni ezinokufuna ukuqwalaselwa.

Ukuphatha Izinto Ngokufanelekileyo

Ukuphatha izinto ezifanelekileyo kudlala indima ebalulekileyo ekwandiseni ixesha. Izinto ezingcolileyo okanye ezingagcinwanga ngokungafanelekanga zingakhokelela kwii-clogs, ukuhamba okungahambelaniyo, okanye iziphene kwimveliso yokugqibela. Abavelisi kufuneka baqinisekise ukuba imathiriyeli igcinwa kwindawo ecocekileyo neyomileyo ukuthintela ukufuma okanye ukungcoliseka.

Abaqhubi boqeqesho kubuchule bokuphatha izinto ezichanekileyo nabo kunciphisa iimpazamo ngexesha lemveliso. Umzekelo, ukusebenzisa izixhobo ezifanelekileyo ukulinganisa kunye nokulayisha izinto kuqinisekisa ukusetyenzwa kakuhle. La manyathelo amancinci anokuphucula kakhulu ukusebenza komatshini kunye nomgangatho wemveliso.

Ubusazi?Ukuphathwa kwezinto ezifanelekileyo kunciphisa inkunkuma kwaye kwandisa ukusebenza kakuhle kwayo yonke inkqubo yokuvelisa.

Ukutshintshwa kwaMalungu ngexesha

Ukutshintshwa kwezinto ezigugileyo ngexesha kuthintela ukusilela okungalindelekanga kwaye kugcina imveliso isendleleni. Iinkqubo ezinemijikelo ephezulu zihlala ziguga ngokukhawuleza, zenza uhlolo oluqhelekileyo lube luyimfuneko. Ukubamba iimpawu zokuqala zokunxiba kuvumela abavelisi ukuba bacwangcise ukutshintshwa ngaphambi kokuba kwenzeke umonakalo omkhulu.

• Utshintsho olusebenzayo lwandisa ubomi benkqubo.
• Isenzo esisexesheni sinqanda ixesha lokuphumla elineendleko ezibangelwa kukusilela ngequbuliso.
• Ukuhlolwa rhoqo kuqinisekisa ukuba amacandelo asebenza ngokusemandleni awo.

Ngokuhlala phambi kokugqoka kunye nokukrazula, abavelisi banokugcina imveliso engaguqukiyo kwaye baphephe ukuphazamiseka.

Ingcebiso yePro:Yenza ishedyuli yokutshintshwa ngokusekelwe kwiipateni zokusetyenziswa ukuqinisekisa ukuba amacandelo ahlala ekwimeko ephezulu.

IiJT'sPE PP naliti yokubumba umphanda jijwaidlala indima ebalulekileyo ekunciphiseni ixesha lokuphumla kunye nokwandisa ukusebenza kakuhle. Uyilo lwayo oluphezulu lujongana nokunxiba, ukuhamba kwezinto, kunye nemiba yobushushu, iqinisekisa ukusebenza kakuhle. Ngotyalo-mali kwimibhobho ye-screw ephezulu kunye nokulandela iindlela ezifanelekileyo zokugcinwa, abavelisi banokufikelela kwimpumelelo yexesha elide kunye nomgangatho wemveliso ongaguqukiyo.

FAQ

Yintoni eyenza i-JT's PE PP yokubumba umbhobho wesikrufu ibe yodwa?

I-JT's screw barrel igqame ngenxa yokuqina kwayo okungaqhelekanga, ukumelana nokunxitywa, kunye nolawulo oluchanekileyo lobushushu. Ezi mpawu ziqinisekisa ukuqina, ukusebenza kakuhle, kunye nomgangatho wemveliso ongaguqukiyo.

Ngaba i-screw barrel iphucula njani ukusebenza kakuhle kwemveliso?

Uyilo lwayo oluphuculweyo luqinisekisa ukuhamba kakuhle kwezinto kunye namaqondo okushisa ahambelanayo. Oku kunciphisa ii-clogs, isantya somjikelo, kunye nokunciphisa ixesha lokuphumla, okukhokelela kwimveliso ephezulu.

Ngaba i-JT's screw barrels ingaphatha imveliso yomthamo ophezulu?

Ewe! Imiphanda ye-JT's screw yenzelwe ukuguquguquka. Bamkela iintsimbi ezahlukeneyo zokudutyulwa kunye nemikhosi ebambekayo, ibenza ukuba balungele zombini iimveliso ezincinci nezinkulu.

Ingcebiso yePro:Bhanqa imiphanda ye-JT's screw kunye nokugcinwa rhoqo ukwandisa ubomi babo kunye nokusebenza.