Zeziphi iimpawu eziZodwa zeParallel Twin Screw Barrel kwi-Extrusion

Ii-parallel twin screw barrelinesikrufu esinxuseneyo esikhethekileyo. Olu cwangciso lunceda ukwenza iimveliso ezininzi ngokukhawuleza kuyo nayiphi na inkqubo ye-extrusion. Ukwakhiwa kwayo okuqinileyo kuyivumela ukuba iphathe imisebenzi enzima kwaye ihlale ixesha elide. Amashishini amaninzi ayayisebenzisa, njengeplastiki, irabha, kunye nokulungiswa kokutya. Bafuna izakhono zayo eziphambili zokulungisa izinto. II-Twin Plastic Screw Barelibalulekile kwiIMveliso yePvc yePipe Parallel Twin Screw Factoryiindawo. Ezi mpawu zenza i-parallel twin screw barrel efunekayo kwiimveliso ezizinzileyo nezikumgangatho olungileyo.

Izinto eziphambili zokuThatha

• I-parallel twin screw barrel inezikrufu ezibini ecaleni kwenye. Ezi zikrufu zixuba kwaye zinyibilike izinto ngokulinganayo. Oku kunceda ukwenza iimveliso ezingcono ngokukhawuleza.
• Uyilo lwayo lweemodyuli luvumela abasebenzisi ukuba batshintshe iinxalenye ngokukhawuleza. Oku konga ixesha kunye nemali ekulungiseni. Kwakhona kwenza kube lula ukusebenzisa imathiriyeli entsha.
• Izinto ezinamandla kunye neengubo ezikhethekileyo zenza umgqomo ube nzima. Oku kunceda ukwenza imisebenzi enzima kwaye ihlale ixesha elide.
• Uyilo lomphanda lugcina izinto zihamba kakuhle kwaye azinzile. Idibanisa kakuhle kwaye isebenza ngokukhawuleza. Oku kunciphisa inkunkuma kwaye kuyayeka.
• Le teknoloji inokusetyenziswa kumashishini amaninzi afana neeplastiki, ukutya kunye namayeza. Lukhetho olulungileyo lwemveliso ezinzileyo kunye nelungileyo.

Ulwakhiwo

Idizayini ye-Parallel Twin Screw Barel

I-parallel twin screw barrel ikhethekile ngenxa yoyilo lwayo. Inezikrufu ezibini ezihlala ecaleni kwenye ngaphakathi kwebhere. Zombini izikrufu zigcina iububanzi obufanayo ukusuka ekupheleni ukuya ekupheleni. Olu cwangciso lwenza ukuba izinto zihambe kakuhle kwaye zilungelelane. Isebenza kunye neenkqubo zombini ezijikelezayo kunye ne-counter-roting screw. Oko kuthetha ukuba ingasetyenziselwa imisebenzi emininzi. Izifundo zibonisa olu yilo lunceda ukuxuba kunye nokunyibilikisa iplastiki ngcono, njengakuUkuveliswa kombhobho wePVC. Uyilo lwetorque ephezulu luvumela izikrufu zibambe izinto ezinzima kunye nezihluzi ezininzi, njenge-calcium carbonate, ngaphandle kokucotha. Iinjineli zikhetha umphanda we-twin-screw kuba unika ulawulo olululo malunga nokuba ixesha elingakanani elihlala ngaphakathi kunye nokuba imveliso ilungile kangakanani na.

Qaphela: Iisakhiwo sombhobho wokuqhekezainesiqingatha esiphezulu nesisezantsi esidityaniswe ngeebholiti kunye nesinciphisi segiya yeentshulube. Oku kwenza ukulungisa kunye nokucoca ngokukhawuleza kwaye kulula.

Ukumodareyitha

Ukumodareyitha yinxalenye ebalulekileyo ye-parallel twin screw barrel. Abaqulunqi banokuzakha izikrufu kwiibhloko ezahlukeneyo. Ibhloko nganye yenza umsebenzi ofana nokuhambisa, ukunyibilika, okanye ukusika imathiriyeli. Ngale ndlela, abasebenzisi banokutshintsha i-extruder kwiimfuno ezahlukeneyo. Ukuba inxalenye enye iyaphuka, kufuneka kutshintshwe kuphela eso siqwenga. Oku konga ixesha nemali. Umphanda osicaba we-twin-screw uhlala unamacandelo omgqomo kunye nokufakwa kwe-lining onokuthi uyitshintshe. Ezi mpawu zinqumleixesha lokuphumla ukuya kuthi ga kwi-20%kunye neendleko zokulungisa ezisezantsi ukuya kuthi ga kwi-30%. I-hexagonal shafts inceda ukugcina yonke into ilungile, ngoko ukuyidibanisa okanye ukuyihlukanisa kulula.

• Izinto eziziimodyuli zesikrufu ziyanceda:
  • Utshintsho olukhawulezayo lwezinto ezintsha
  • Uphuculo olulula kunye nokulungiswa
  • Ixesha elincinane elichithwe ekulungiseni

Izinto Ezikhethwayo

Ukukhetha imathiriyeli efanelekileyo kubaluleke kakhulu kwi-parallel twin screw barrel. Iinjineli zisebenzisa i-alloys eyomeleleyo kunye neengubo ezikhethekileyo ukwenza kube nzima kwaye kube nzima. Umzekelo, umphezulu we-nitrided unokuba nzima kakhulu, phakathi kwe-HV920 kunye ne-HV1000. I-alloy layers iphakathi kwe-0.8 kunye ne-2.0 mm ubukhulu. Olu khetho lunceda umgqomo ukubamba uxinzelelo oluphezulu kunye nezixhobo ezirhabaxa. Itheyibhile engezantsi ibonisa ezinye iinyani eziphambili:

Le mithetho yezinto iqinisekisa ukuba i-parallel twin screw barrel isebenza kakuhle nakwimisebenzi enzima ye-extrusion.

Ukusebenza

Ukudibanisa Ukusebenza

Ukuxuba kubaluleke kakhulu kwi-parallel co-rotating twin screw extruder. I-parallel twin screw barrel isebenzisa izikrufu ezihamba ngokukhawuleza ezijika kunye. Ezi zikrufu zenza imikhosi eyomeleleyo eyaphula i-clumps. Bakwanceda ukusasaza izongezo kuyo yonke into. Izikrufu zihlala ecaleni komnye nomnye, ngoko ke izinto zixuba kakuhle. Yonke into iyanyibilika ngesantya esifanayo. Olu luyilo lunceda umsebenzi wokuxuba ngcono. Iqinisekisa ukuba yonke inxalenye yemathiriyeli ixutywa ngendlela efanayo.

Izazinzulu ziye zajonga ukuxuba kwaba matshini zisebenzisa izixhobo ezikhethekileyo. Iijenali ezifanaInzululwazi yobuNjineli bePolymerkwayeI-International Polymer Processingthetha ngale nto. Ukudibanisa kusebenza kakuhle xa isantya sescrew, imilo yebhloko yokuxova, kunye noyilo lwesijiva zilungile. Izazinzulu zisebenzisa iimvavanyo ezifanaukuhanjiswa kwexesha lokuhlala kunye nokulandelwa kwamasuntswana. Bakwasebenzisa iimodeli zekhompyuter ukubona ukuba umatshini uxube kangakanani. Ezi zifundo zibonisa i-parallel co-rotating twin screw extruder ixuba izinto kakuhle kakhulu. Oku kubalulekile ekwenzeni iimveliso ezinombala olinganayo kunye nokuthungwa.

Qaphela: Ukuxuba okulungileyo kunceda ukwenza iimveliso ezingcono kunye neempazamo ezimbalwa ngexesha le-extrusion.

Ukwenziwa komsebenzi

Ukwenziwa komsebenziisixelela ukuba zingakanani izinto ezinokwenziwa ngumatshini ngexesha elithile. I-parallel twin screw barrel ivumela imathiriyeli engakumbi ukuba idlule ngokukhawuleza. Izikrufu zenziwe ukuba zikhame kwaye zipakishe amaqhekeza. Oku kunceda ukuba izinto ezininzi zidlule emgqomeni.

Uphononongo lubonisa ukuba imveliso iyayitshintsha indlela izinto ezixuba kakuhle ngayo kunye nendlela imveliso ephuma ngayo. Umzekelo:

• Ukuba i-throughput iphezulu, izinto eziphathekayo zihamba ngokukhawuleza, ngoko ke kukho ixesha elincinane lokuxuba.
• Xa i-output inyuka, ubukhulu bamaqhekeza buba ngakumbi.
• Ukuhamba ngokukhawuleza kunokwenza izinto eziphathekayo zibe nezithuba ezinkulu phakathi kwamaqhekeza.

Abaqhubi banokutshintsha isantya se-screw kunye nokuseta ukuze bafumane ibhalansi elungileyo. Oku kunceda iifektri zenze iibhetshi ezinkulu okanye iimveliso ezikhethekileyo njengoko kufuneka.

Inkqubo Uzinzo

Uzinzo lwenkqubo luthetha ukuba umatshini uhamba kakuhle ngaphandle kokuma ngesiquphe. I-parallel co-rotation twin screw extruder izinzile kuba yakhiwe yomelele. Kananjalo inolawulo olulumkileyo. Izikrufu zisekwe ngokuhambelanayo, ngoko ke izinto eziphathekayo zihamba ngesantya esizinzile. Oku kunceda ukumisa imivalo kwaye igcine ukunyibilika ngokulinganayo.

Iinkampani ezininzi zisebenzisa itekhnoloji yamawele edijithali kunye nokulungiswa kwangaphambili ukugcina oomatshini besebenza kakuhle. Iinkampani ezifana ne-ExxonMobil kunye ne-General Motors ziye zaba nokuphazamiseka okumbalwa ngokusebenzisa ezi zixhobo. Ngokomzekelo, iGeneral Motors yayinayoI-15% ngaphantsi kwexesha lokuphumla kwaye igcine i-20 yezigidi zeedola ngonyaka. Amaziko ombane nawo abe ne-30% yokuvalwa okumangalisayo okumbalwa. Ezi ziphumo zibonisa ukuba i-extrusion ezinzileyo inceda ukwenza iimveliso ezininzi kwaye igcine imali.

I-parallel co-rotating twin screw extruder isebenza kakuhle kunye ne-automation kunye ne-real-time checks. Oku kunceda abasebenzi bafumane iingxaki kwangethuba kwaye bazilungise ngokukhawuleza. Ngenxa yoko, inkqubo ihlala iqinile, kwaye iimveliso zihlangabezana nemigangatho ephezulu.

Icebiso: I-extrusion ezinzileyo yenza iimveliso ezingcono kwaye yonga imali ngokucutha inkcitho kunye neendleko zokulungisa.

Ukusebenza

Umgangatho weMveliso

Umgangatho wemveliso ubaluleke kakhulu kwi-extrusion. I-parallel twin screw extruder inceda iinkampani zenze iimveliso ezilungileyo. Lo matshini unezikrufu ezibini ezihamba ecaleni kwenye. Izikrufu zixuba kwaye zinyibilike izinto ngendlela efanayo ngalo lonke ixesha. Oku kwenza umphezulu ube mpuluswa kwaye imveliso yomelele. Iifektri zisebenzisa oku kwimibhobho yePVC, amaphepha eplastiki, kunye namashwamshwam. Bafuna iziphumo ezifanayo ngalo lonke ixesha.

I-twin screw extruder igcina ubushushu buzinzile. Oku kuyeka ukutshisa okanye ukunyibilika ngendlela engafanelekanga. Ngenxa yoko, imveliso ibonakala intle kwaye ihlala ixesha elide. Amashishini amaninzi asebenzisa le ndlela ukulandela imithetho engqongqo. Benza izinto zemoto, amakhaya kunye nezixhobo zonyango. I-twin screw extruder inceda yonke ibhetshi ihlangabezane nemigangatho ephezulu.

Ingcebiso: Ukuxuba okulungileyo kunye nokunyibilika kunceda ukwenza inkunkuma encinci kunye neemveliso ezibukeka ngcono.

Ubomi Benkonzo

Ubomi benkonzo ende buthetha ukuba umatshini usebenza iminyaka emininzi. I-parallel twin screw extruder isebenzisa iintsimbi ezinamandla kunye neengubo ezikhethekileyo. Ezi zikhusela izikrufu kunye nomgqomo kumonakalo kunye nomhlwa. Iinkampani zikhetha ii-alloys ezinokuthatha ukushisa okuphezulu kunye nemisebenzi enzima. Oku kunceda umatshini uhlale ixesha elide ngaphandle kokuphuka.

Izikrufu zamawele zanamhlanje zinezivamvo. Ezi zivamvo zijonge umonakalo okanye ukunxiba. Ukuba kukho ingxaki, inkqubo ilumkisa abasebenzi kwangethuba. Oku kunceda ukuyeka ukulungiswa okukhulu kwaye konge imali. Iifektri zinokulungisa izinto phambi kokuba zophuke. Oku kugcina imveliso iqhubeka kwaye inceda umatshini usebenze ngcono.

• Izinto ezinceda umatshini ukuba uhlale ixesha elide:
  • Ukusebenzisa ii-alloys ezinamandla ezixhathisa ukunxiba
  • Ukwenza iitshekhi rhoqo kunye ne-smart sensors
  • Ukusebenzisa iindawo ekulula ukuzitshintsha

Iingxelo zentengiso zithi ezi mpawu zonga imali kwaye zinciphise ixesha. I-twin screw extruder market iyakhula kuba isebenza kakuhle kwaye ihlala ixesha elide.

Ukuguquguquka kwi-Twin Screw Extruder Applications

I-parallel twin screw extruder ibhetyebhetye kakhulu. Inokusebenza ngezinto ezininzi kunye neemveliso. Iinkampani ziyisebenziselaiiplastiki, ukutya, iikhemikhali, namayeza. Umzekelo, ixuba iplastiki yamalungu emoto, ibumba amashwamshwam ezilwanyana zasekhaya, kwaye inceda ekwenzeni iipilisi.

• Amashishini asebenzisa ii-twin screw extruders:
  • Iiplastiki: Ukuxuba, ukurisayikilishwa, kunye nokudityaniswa kweemoto kunye nombane
  • Ukutya: Ukwenza iicereal, amashwamshwam, nokutya kwezilwanyana zasekhaya
  • Amachiza: Ukwenza amayeza aqinileyo kunye neenkqubo zamachiza
  • Imichiza: Ukwenza iiglu, izinto zokutywina, kunye nezaleko
  • Iimarike ezitsha: iiplastiki zeBiodegradable kunye ne-3D yokuprinta imicu

I-twin screw extruder inokutshintsha imisebenzi emitsha enamalungu emodyuli. Abasebenzi banokutshintshisa izikrufu okanye amacandelo emigqomo kwizinto ezahlukeneyo. Oku kwenza kube lula ukutshintsha imveliso ngokukhawuleza.Uphononongo lwenzululwazi lubonisa obu buchwepheshe buqale njengabaxubi abalula. Ngoku, inceda ukwenza iimveliso ezininzi ngokusebenza okuphezulu.

Qaphela: Ukukwazi ukutshintsha phakathi kwemathiriyeli kunye neemveliso kwenza i-twin screw extruder ibe yinto ehlakaniphile yokukhetha iifektri ezininzi.

I-parallel twin screw extruder ibonisa ixabiso layo ngomgangatho oqinileyo wemveliso, ubomi obude, kunye nosetyenziso oluninzi. Ezi mpawu zinceda iinkampani ukuba zihlale ziphambili kwimakethi etshintsha ngokukhawuleza.

Usetyenziso

Imveliso yePipe yePVC

I-parallel co-rotating twin screw extruder ibalulekile ekwenzeni imibhobho yePVC. Iifektri ziyisebenzisela ukusebenza ngeekhompawundi ezininzi zePVC. Izikrufu zihlala ecaleni komnye nomnye kwaye zincede zinyibilike kwaye zidibanise izinto ngokulinganayo. Oku kwenza imibhobho egudileyo kwaye yomelele. Iinkampani ezininzi zikhetha lo matshini kuba ugcina umveliso uzinzile. Ikwanceda ukuthoba inkunkuma kwaye yenza imibhobho engcono. Abasebenzi banokutshintsha isantya se-screw kunye nobushushu bemixube eyahlukeneyo yePVC. Oku kwenza kube lula ukufumana iziphumo eziphezulu kunye neziphumo ezifanayo rhoqo.

Ukwandiswa kweProfayili

Iifektri zisebenzisa i-parallel co-rotation twin screw extruder ukwenza izinto ezifana nezakhelo zefestile kunye neentambo zentambo. Uyilo luvumela abasebenzi balawule ukuxuba kunye nokubumba kakuhle kakhulu. Oku kuthetha ukuba iifektri zinokwenza iimveliso ezininzi ngokumisa okumbalwa. Izikrufu ziyazicoca ngokwazo, ngoko ke izinto eziphathekayo azibambeleli okanye zitshise kakhulu. Oku kugcina umgca usebenza ngaphandle kweengxaki. Izifundo zibonisa ukuba ukutshintsha isantya se-screw kunokwenza amaqhekeza amancinci kwaye kuncede imathiriyeli ihambe ngcono. Lo matshini uxuba ngcono kwaye wenze iimveliso ezingaphezulu kunoomatshini abasijiva esinye.

• Iingenelo eziphambili kwiprofayili extrusion:
  • Yenza iimveliso ezininzi kwaye ixube kakuhle
  • Ivumela abasebenzi balawule ubushushu kunye nesantya se-screw
  • Unciphisa inkunkuma kwaye uyayeka

Ukudityaniswa kunye noKusebenza kwakhona

Ukudityaniswa kunye nokusebenza okusebenzayo kufuna oomatshini abakhethekileyo. I-parallel co-rotating twin screw extruder ilungile kule nto kuba inokutshintshwa kwaye ixube kakuhle. Iifektri ziyisebenzisa ukuxuba iipholima, zongeza ezongezelelweyo, kwaye zenze iiplastiki ezikhethekileyo. Umatshini unokusebenza ngalo lonke ixesha, nto leyo egcina amandla kunye nexesha. Iinkampani ezifanaI-ENTEK kunye neThermo Fisher Scientificbenze iisistim ngefidi yevacuum kunye namalungu onokuthi uwatshintshe. Ezi mpawu zintsha zinceda umatshini ukuba usebenze ngokukhawuleza nangokukhuselekileyo.

Amashishini amaninzi asebenzisa i-parallel co-rotating twin screw extruder ukwenza izinto ngokukhawuleza. Inceda ukwenza imibhobho yePVC, iinxalenye zefestile, iityhubhu zonyango, kunye nemixube ekhethekileyo. Le teknoloji iesetyenziswa kwihlabathi jikelelekwaye idibana nemithetho yomgangatho onzima.

I-parallel twin screw barrel yaziwa ngokomelela kunye nokusebenza kakuhle. Iinkampani ezininzi zisebenzisa obu buchwepheshe kuba bubanceda benze iimveliso ngaphandle kokuyeka.

• Ulawulo olukumgangatho ophezulu kunye neendawo zokuzicoca zinceda iifektri ziqhube kakuhle. Ezi mpawu zikwanceda ukunciphisa inkunkuma.
• Iinkampani eziphezulu zifakeamawaka ezi nkqubo. Oku kubonisa ukuba ziluncedo ekwenzeni iimveliso ezininzi.
  

  Iingcali zicinga ukuba le teknoloji iya kwenzazikhula ngakumbi njengoko iifektri zisebenzisa iirobhothi ezininzi, izixhobo zedijithali, kunye nokurisayikilisha. Ukukhetha umatshini ochanekileyo kunceda ukwenza iimveliso ezingcono kwaye ugcine iimfuno ezintsha kwimveliso.

FAQ

Yintoni eyenza i-parallel twin screw barrel yahluke kumbhobho ojijwayo omnye?

I-parallel twin screw barrel inezikrufu ezibini ecaleni kwenye. Olu cwangciso lunceda ukuxuba kunye nokunyibilikisa izinto ngcono. Ikwahambisa imathiriyeli ngokulinganayo ngaphezu kwesikrufu nje esinye.

Kutheni le nto iifektri zikhetha imigqomo yamawele e-parallel screw kwimveliso yombhobho wePVC?

Iifektri zisebenzisa i-parallel twin screw barrels kuba zixuba kakuhle iPVC. Oku kwenza imibhobho egudileyo kwaye yomelele. Uyilo lukwanceda ukwenza imibhobho emininzi enomgangatho ozinzile.

Ingaba ukumodareyitha kunceda njani kwimibhobho yesikrufu esingamawele anxuseneyo?

Ukumodareyitha kuthetha ukuba abasebenzi banokutshintshana ngezijija okanye iziqwenga zemiphanda ngokukhawuleza. Oku konga ixesha xa ulungisa okanye uphucula umatshini. Ikwanceda iifektri ukuba zisebenzise imathiriyeli entsha ngokukhawuleza.

Zeziphi izinto ezisetyenziselwa ukwenza imiphanda ye-screw enxuseneyo?

Iinjineli zikhetha ii-alloys ezomeleleyo kunye neengubo ezikhethekileyo zale mibhobho. Ezi zixhobo zilwa nomonakalo ovela kubushushu kunye nokugqoka. Banceda umgqomo ukuba uhlale ixesha elide, nokuba ngumsebenzi onzima.

Ngaba imiphanda ye-screw enxuseneyo iyakwazi ukuphatha izixhobo ezahlukeneyo?

Ewe, i-parallel twin screw barrel isebenza ngeentlobo ezininzi zemathiriyeli. Bayakwazi ukwenza iiplastiki, irabha, ukutya, kunye neekhemikhali. Oku kubenza babe luncedo kumashishini amaninzi.